Custom Winding Assemblies

Island Components has extensive expertise in customized precision winding manufacturing for aerospace, defense and industrial markets. Our internal capabilities coupled with closely-allied offshore sourcing enables us to meet our customers' exacting requirements for precision, compaction, complication and sophistication. Our customers often take advantage of our custom winding expertise and low-cost manufacturing capabilites by subcontracting their stators, rotors and coils manufacturing to us.

All laminations are stacked using critically-designed stacking tools and fixtures. We manufacture to +/-.0002” tolerances on O.D.'s and I.D.'s, or closer if required. We build custom bobbin windings which employ unique transfer molding technology for high dielectric requirements up to 1,500 volts. We also build sophisticated self-supporting formed coils.

Method of Winding
  • Skein Wound - Hand Inserted
  • Machine Wound - Internal & External Tooth
  • Fractional Insertion
  • Symmetrical Insertion
  • Wave Insertion
  • Lap Winding
  • Concentric Winding
Related Capabilities
  • Vacuum Impregnation
  • Potting
  • Transfer Molding
  • Electrostatic Fluidizing
  • Grinding
  • Honing
Types of Magnet Wire / Insulation
  • Copper
  • Aluminum
  • Alloys
  • Solderable
  • Pyre ML
  • Polyurethane
  • Polyester-Imide
  • Polyester-Amide-Imide
  • Polyimide